Cryogenic Machining of Polymers

Variables Affecting Surface Finish when Machining Polymers

  • Glass Transition Temperature (Tg)
  • Melt Temperature (Tm)
  • Viscosity
  • Molecular Weight
  • Modulus Elasticity
  • Cutting Speed (relaxation rate)
  • Cutting Edge Radius
  • Tool Angles (Rake/Clearance)
  • Feedrate
  • Tool surface tribological properties

Representative Temperature Sweep for Thermoplastic Polymers

Rationale Behind Temperature Control (Tg < Room Temperature)

Rationale Behind Temperature Control (Tg > Room Temperature)

PEEK cryogenic Machining Demonstration

Thermoplastics will easily reach the rubbery zone during machining, creating unfavorable cutting conditions, excessive burr formation and dimensional distortion. Maintaining the material temperature in the “cold flow” zone is critical to achieving exceptional performance gains. With enhanced cooling power and precision we realize substantially higher material removal rates while still maintaining “cold flow” of the material are possible we are able to push material removal rates substantially higher while still maintaining the “cold flow” zone for improved surface finish, reduced burr formation & dimensional accuracy. For more information on this subject please check out this article. 

Decoding Plastics Machining

While considerable time is often spent understanding the properties and machining characteristics of metals, equal attention should be devoted to machining thermoplastic polymers. As material science advances, thermoplastic polymers are becoming an ever present part of CNC machining.

To simplify your education journey in machining thermoplastic polymers, we have done much of the groundwork and condensed the information into key concepts that are easy to grasp. But first, let’s review some fundamental principles.

For more information on this subject please check out this article. 

 

❄️ Why Use CryoCut® for Machining Plastics? Let’s Cool Things Down:

  • 🧊 Ice-Cold Precision – Liquid nitrogen keeps plastic cool, reducing melting, smearing, and deformation.

  • ✂️ Crisp, Clean Cuts – Say goodbye to burrs and fuzz; hello to sharp edges and smooth finishes.

  • 🔥 No More Meltdowns – Eliminates heat buildup that can ruin surface integrity or cause warping.

  • 🚀 Faster Feed Rates – Run faster and harder without overheating—CryoCut handles the heat so you don’t have to.

  • 💸 Less Tool Wear – Keep your tools sharper, longer. Less friction = longer tool life.

  • ♻️ Cleaner Chips, Less Scrap – Cooler cuts create more consistent chips and less material waste.

  • 🧠 Better for Exotic Polymers – Ideal for tough-to-machine plastics like PEEK, Ultem, and Teflon.

  • 🎯 Boosts Accuracy & Repeatability – Maintain tight tolerances across long runs with less variation.

  • 🌱 Eco-Friendly Cool Factor – No messy coolants or cleanup; just pure, clean nitrogen.

  • 🧪 Perfect for Proof of Concept & R&D – Easily test cryogenic performance on new materials and designs.

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(908) 413-4890

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